How to Replace Broken Flint Wheels On Lighters

Your lighter is the key to enjoying that smoke, whether you enjoy cigars, cigarettes or pipes. However, if you do not maintain your lighter (and even if you do), you’ll find that you need to occasionally replace parts on it. While rare, some lighters will eventually need the flint wheel replaced. This is an excellent reason to buy Zippo lighters, as they come with a full lifetime warranty. If the wheel needs to be replaced, you can simply mail the lighter in and the company will replace it at no charge to you.

First, you need to locate the serial number of your lighter. This should be stamped on the bottom of the case. In some instances, it is actually on the inside bottom of the outer casing, or on the side of the lighter insert. Once you have the serial number, you need to locate the manufacturer’s website. On the website, you will need to use the lighter’s serial number to locate the corresponding parts. Most often, you will have to order the parts and wait for them to be shipped.

If you have access to another, similar lighter, you can often determine if the flint wheel is compatible by looking at the mounting method. Some of the mounting methods used in the industry include rivets, slide bars and plastic mounts. If the flint wheel seems to be compatible, you can remove it from the donor lighter and install it on your lighter.

However, you will find that the process of flint wheel removal and installation vary considerably throughout the industry. Some common types of mounting include plastic bars, metal bars and rivets, though other methods do exist, as well. You will need to find out if you have the required tools to remove and mount the flint wheel before beginning the job.

Rivets are the most commonly used method to mount the flint wheel. To remove the rivet from the donor lighter, you only need a pair of needle-nose pliers. However, to install the new rivet, along with the replacement flint wheel, you’ll need a pop rivet tool, as well as a replacement rivet. Do not attempt the installation if you do not have the correct tools, as this can result in damage to your lighter.

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